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[Case Study] Switching from cutting processing to MIM reduces material costs and lead time!

We propose optimal shapes and manufacturing methods tailored to your needs and budget. If you are looking for thin-walled and fine metal parts, please contact Castem.

The image shows an example of a metal part that was traditionally produced through cutting processes, which has been switched to mass production using the MIM (Metal Injection Molding) method. The improvement in mass production capabilities has significantly reduced lead times. Since the weight of the product greatly affects costs in MIM, a bold reduction of 90g was achieved, from 130g to 40g, while maintaining strength and accommodating the original complex three-dimensional shape. Material: SUS304L Weight: 40g Size: 40×35×35 **Features of Castem's MIM** - Specializes in thin-walled and finely detailed three-dimensional complex shapes, offering superior mechanical strength compared to conventional sintered products. The surface is smooth, and the dimensional accuracy of the metal molded parts is high. - Exhibits properties equivalent to those of wrought materials in terms of torsion and bending. - Compatible with a wide range of materials, including Cr-Mo steel, special steels, and titanium. - With multiple base factories in Japan, Thailand, the Philippines, and Colombia, it is not reliant on a single factory, allowing for a broader range of responses in emergency situations and ensuring stable supply. - Quality management is conducted under a solid management system with ISO9001 certification for both domestic and overseas factories. - Castem's MIM parts are actively used in industries that require precision, such as medical device components and aerospace parts.

  • Parts and Materials
  • Dismantling equipment and parts
  • Fastening hardware
  • Precision metal forming parts

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[Example] Ultra-precision molding of complex shapes

Achieving extremely small and complex shapes without machining! Please feel free to contact us regarding metal parts.

A small-diameter hole shaped like a conical tube, with a tip diameter of φ0.3±0.05 and a length of 2.8 mm, has been achieved without machining. Additionally, it has no burrs inside and possesses the necessary strength to prevent chipping or breaking. When dealing with multiple pieces of such shapes on a needle holder through machining, the cost and time are significantly high. With our MIM technology, which allows for ultra-precision molding, high-precision parts under 1 mm can be mass-produced without machining. 【What is MIM (Metal Injection Molding)?】 It is a manufacturing method also known as metal powder injection molding. This process involves injecting a mixture of metal fine powder and a binder (adhesive) into a mold, then removing the molded product and performing debinding and high-temperature sintering in a vacuum furnace to create metal products. We specialize in obtaining ultra-small metal parts with high precision, complex shapes, and three-dimensional geometries that are difficult to machine. Our company is the only one in Japan that develops the raw materials used for MIM in-house. We offer the best proposals for our customers through various technologies. Please feel free to contact us through our website for any inquiries regarding metal parts.

  • Parts and Materials
  • Dismantling equipment and parts
  • Welfare and medical equipment
  • Precision metal forming parts

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